BARSILO.aiAI grain storage monitoring & advisory
Integrator & seller
An AI advisory layer that installs over your existing PLC/SCADA — no controllers, sensors, or cabling replaced, no operational downtime. Up to 25 deterministic, fully explainable metrics plus an AI assistant grounded in your facility's own equipment documentation. Supervises the facility's full sensor set — thermometry, shaft speed, plug, misalignment, levels and more.
What BARSILO.ai does and how it deploys — in sixty seconds.
Live views from the BARSILO.ai interface: real-time thermal state of every silo, maintenance driven by actual run hours, and an AI assistant that knows your equipment.
Up to 25 deterministic, fully explainable metrics — every alert traces to a stated formula and your facility's own historical baselines. No black boxes.
Detects grain self-heating statistically — each sensor's trend is tested against the background of its own depth cohort, with sensors above the grain surface automatically masked. A days-to-threshold forecast turns every developing hot spot into measured lead time for preventive aeration or transfer, before alarm thresholds are ever crossed.
Drive degradation is detected as motor-current deviation from each machine's own accumulated operating norm, catching creeping failures before breakdown. Runtime is tracked continuously and maintenance is scheduled by actual motor-hours instead of the calendar.
An embedded agent grounded in your facility's own equipment library — manuals, drawings and factory parameters compiled into a parametric knowledge base — answers operators in their own language, displays drawings, knows the live state of the facility, and gives instant guidance on troubleshooting equipment faults and on actions in emergency situations. Metric and imperial units; multilingual interface (EN/RU).
Generational notifications: an accepted alarm is frozen, and if the condition worsens or fails to improve within a configurable time window, a new-generation alert is raised automatically. Unacknowledged yellow alarms escalate to red. A permanent event journal preserves the complete operational record.
Live grain inventory across all silos; daily receiving / drying / shipping / aeration summaries; dryer fuel-consumption data and operating-economics indicators; mass-balance reconciliation of level gauges against scales for shrink control; historical trends and a permanent operational record — management-grade information, not just control-room screens.
A read interface to your existing PLC/SCADA — thermometry, drives, scales, level gauges, dryers. Nothing replaced, nothing interrupted.
Your equipment documentation and facility structure are collected and ingested; a dedicated emulator of your site pre-trains the analytics before go-live — and after launch, the models keep learning as real operating data accumulates.
Operators get forecasts and guided alarms; managers get inventory, economics and a permanent record. From 15 days to live.
Optional add-on sensing — weighing, grain moisture, computer vision — integrates at deployment where deeper coverage is wanted.
One dedicated server between your existing automation and two kinds of users.